| Customization: | Available |
|---|---|
| Type: | Blades |
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying |
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| Wheat/corn harvester Auger | Application scenario: grain harvesting machinery |
| Material: cold-rolled steel plate, low-alloy structural steel, high-quality carbon structural steel | |
| The main structure is composed of shaft tube, shaft head, internal flange and spiral blade. | |
| The production process uses a variety of welding fixtures, welding tools, and post-weld processing to ensure the dimensional and geometrical tolerances of the welding and the various components. | |
| Finished product inspection: Use standard measuring gauges, special measuring gauges and testing tooling to perform full-scale inspection on finished products. | |
| Cotton picker Auger | Application scenario: self-propelled cotton harvester |
| Material: 45 #, 40Cr, Q355-B, S600MC, 20Mn2, SPHC, etc. | |
| The shaft head adopts the heat treatment mode of quenching and tempering + surface high frequency treatment to improve the hardness, toughness and fatigue limit of the material, making it suitable for the requirements of high strength, high toughness and high hardness, with good comprehensive mechanical properties. | |
| After integral welding, radial runout of shaft heads at both ends shall be less than or equal to 0.05mm, and all shall be processed after welding to ensure smooth operation of parts in use. |
| Vertical auger | Application scenario: livestock machinery |
| Material: Low alloy structural steel, high strength wear plate, stainless steel, special steel | |
| The spiral blade can be made of the above materials according to the customer's requirements, so the product has excellent corrosion resistance and is suitable for use in all animal husbandry environments. | |
| During the manufacture of the blade, the requirements of the whole machine performance are fully considered, so that the blade can support more materials for circular mixing, the extrusion of materials is less, the circulation of materials in the mixing process is quicker, and the materials are more fluffy. | |
| The whole welding is completed, the blade pitch can be guaranteed to be ±10mm, the non-parallelism between the blade and the bottom of the shaft tube is not more than 1mm, the good design process ensures the best performance of the whole machine in use, and improves the quality of the whole machine and the satisfaction of the end users | |
| Horizontal Auger | Application scenario: livestock machinery |
| Material: Low alloy structural steel, high strength wear plate, stainless steel, special steel | |
| After the horizontal agitator processing is completed, the heat treatment tooth surface hardness of the driving shaft reaches HRC45-54, the blade outer diameter runout is less than or equal to 3mm, the radial runout of the shaft heads at both ends is less than 0.1mm, the important indexes meet or exceed the customer's requirements, and the material mixing resistance and energy consumption are reduced. | |
| Cutting blades are made of special manganese alloy forging and heat treatment; The oval knife has double serrations, which can be replaced for extended service life. | |
| Solid-liquid separation Auger | Application Scenario: Manure Treatment and Resource Utilization |
| Material: 304, 316, 316L | |
| After the whole machining, the radial runout of the blade shall be less than or equal to 0.04 mm and the ovality shall be less than or equal to 0.08 mm, and the working face shall be hardened with tungsten carbide surface. | |
| This product is usually used in raw material pre-treatment and later material sorting. Liquid materials are separated into solid and liquid components by centrifugal force generated by high-speed operation. The liquid part is extruded through the screen and the solid part is trapped by the screen. |
| Environmental protection mechanical spiral shaft | Application scenarios: various devices such as dryers |
| Material: Q235-B, SPHC, high-quality carbon steel and other materials. | |
| The driven shaft and the driving shaft are made of various high-quality steels. After the heat treatment, the surface is semi-finished and high-frequency, and the hardness reaches HRC48-53. They are assembled as a whole after welding | |
| Finished machining, coaxiality of shaft heads at both ends ≤ 0.2 mm, radial runout of blades ≤ 1 |
| Chemical machinery screw mixing shaft | Application scenario: widely used in medicine, chemical industry, and petroleumand mining industries. |
| Material: various stainless steel | |
| High processing precision. The coaxiality of the shaft heads at both ends must be less than or equal to 0.2 mm, and the verticality between the installation flange and the shaft tube must be less than or equal to 0.3 mm | |
| The blade is made of high strength wear resistant material. After welding, wear-resistant layer is added to the working surface and outer diameter to improve the wear resistance, corrosion resistance and heat resistance of the working surface, thereby achieving the effect of reducing cost and improving comprehensive performance and service life | |
| Use special tooling for welding. |
| Spiral shaft of mining machinery | Application scenario: transporting various materials in mines and ports. |
| Main materials: 316L stainless steel, Q235B, Q355-B, etc | |
| The total length of this type of product is more than 8 m, the outer diameter is more than 800 mm, the coaxiality is less than or equal to 0.4 mm, and the radial runout is less than or equal to 0.2 mm | |
| Formulate strict and reasonable process route. Drive shaft and drive shaft are made of high-quality steel of all kinds. After heat treatment, semi-finished lathe shall be made according to the requirements of drawings, and then assembled into whole parts for post-weld processing. | |
| .Full welding is performed, the blade edge and working face are surfacing welded with tungsten carbide wear-resistant layer, and a reasonable process route is customized to control welding deformation before welding. |
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